EZ-fill Platform - Stevanato Group
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A unique standard packaging for parenterals

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EZ-fill® is the widest range of clean, sterilized, depyrogenated and ready to fill glass containers for pharmaceutical use.

With a double configuration in nest & tub and tray, it is the only solution offering syringes, vials, and cartridges in a nest & tub format.

Having the possibility to develop customized products according to your needs, EZ-fill® is the perfect packaging both for small batches and industrial production.

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How can we ease your business? 

1 - Less time to market

It's the perfect solution to be managed both during clinical trials and during the industrialization phase.


2 - More Flexibility

Thanks to its ready to fill format, it leverages the commonalities between the different container fill-finish processes by using a common multi-product line.


3 - Reduced TCO


It allows pharmaceutical companies to outsource their non-core activities, to lower footprint, to reduce costs related to personnel and utilities.


4 - Increased Quality

Ompi EZ-fill® provides the maximum safety during the transportation phase and in the buffering/in-feeding operations.
No glass-to-glass contact is assured through the separation of all containers in the packaging.
This allows an effective mitigation of:

  • the risk of breakages and cosmetic issues
  • particles generation
This means a valuable advantage both on the mechanical point of view and on the performance point of view because it dramatically reduces production stops and rejects in the final inspection due to container breakages.

 

EZ00_INCREASED QUALITY

No glass-to-glass contact

EZ01_LESS BREAKAGES

Less breakages

EZ02_LESS COSMETIC ISSUES

Less cosmetic issues

EZ03_LESS PARTICLES

Less particles

EZ04_LESS REJECTIONS

Less rejections


EZ-fill® Products

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EZ-Fill® cartridges

Thanks to their high-quality level, EZ-fill® cartridges reduce the costs of non-quality throughout the entire production cycle, from initial handling to final use

11073
EZ-fill® vials

EZ-fill® vials can address any specific needs during the entire life-cycle of the drug product

11167
EZ-fill® Syringes

Ompi provides a wide range of washed, siliconized and ready-to-fill EZ-fill®syringes.

11091
EZ-Fill® cartridges

Thanks to their high-quality level, EZ-fill® cartridges reduce the costs of non-quality throughout the entire production cycle, from initial handling to final use

11073
EZ-fill® vials

EZ-fill® vials can address any specific needs during the entire life-cycle of the drug product

11167
EZ-fill® Syringes

Ompi provides a wide range of washed, siliconized and ready-to-fill EZ-fill®syringes.


A proven process

The EZ-fill® process is a proven concept, GMP compliant and already approved by numerous top pharmaceutical companies.

Each phase of the EZ-fill® production process is conducted in state-of-the-art facilities with the latest generation equipment within certified cleanrooms (ISO 7 and ISO 5) using validated processes that are constantly monitored and controlled.

1 - Incoming Material

All the raw materials for EZ-fill® syringes, vials and cartridges undergo incoming inspections.

Syringes, vials and cartridges are supplied to the EZ-fill® area (ISO8).
95_PLANT GLASS

2 - Washing

Containers are washed into the washing machine with WFI (Water For Injection)

45_WASHING

3 - Siliconization

Syringes and cartridges are siliconized with high performances layer distribution process (silicone oil for syringes, baked silicone for cartridges)

47_SILICONIZATION 2

4 - Depyrogenation

Vials and cartridges are depyrogenated in a pharma tunnel

48_DEPYROGENATION

5 - Closure assembly

Closures (RNS, NS, OVS, TC) are assembled with the syringes and cartridges can optionally (upon customers’ request) be pre-capped

49_CLOSURE ASSEMBLY

6 - Nesting and tub insertion/tray loading

Containers are placed into two final packaging solutions:
  • Tray: one piece box (for vials and cartridges)
  • Nest & Tub: for all types of containers (syringes, vials, cartridges)
50_NESTING & TUBBING

7 - Tyvek® sealing & steribag bagging

Both formats are sealed with a Tyvek® lid, packaged in steribags and case-pack allowing for sterilization.

Key attention is given to the cleanliness of the packaging components as to the production of the glass container itself.

Final configuration includes packaging in pallets.

 

51_SEALING & BAGGING

8 - Sterilization

EZ-fill® offers both types of sterilization present on the market: Steam and EtO.

Steam and EtO sterilization
EZ-fill® adopts steam sterilization in addition to Ethylene Oxide (EtO) sterilization method for precapped cartridges in order to be even more and more close to authorities and customers’ needs, giving an important alternative for this crucial phase of the production without changing final packaging configuration.
52_STERILIZATION

Download the brochure

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Ompi_07712
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Interested in EZ-fill Platform?


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PRODUCT INFORMATION

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